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Table of Contents (on this page)

Table of Contents
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Introduction

This document provides instructions for the setup of Track Stop Stages.

This

It allows the processes for a job within the production environment to be defined, assigned, and followed.

Jobs

In addition, jobs can be stopped if the job has not passed through a previous stage.

Procedure

To identify Track Stop Stages jobs, the

The appropriate Job Routing Reasons or Group Controls and Track Stages need to be entered and met

, and

to identify Track Stop Stages jobs. In addition, a Custom Configuration setting needs to be enabled.

Custom Configuration

From the Optifacts main menu:

Type Select Option 3 – Editor Utilities and press enterEnter.

Type Select Option 6 – Configuration Editor and press enterEnter.

Type Select Option 6 – Edit Custom Configuration and press enter Enter to display the Custom Configuration Editor window.

  • Type Press “A” to add a new record.
  • Fill in all the information as per the example below, pressing enter Enter after each field.

Enable the following Custom configurationConfiguration in Optifacts menu 3-6-6.Image Removed

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  • Press Escape to save the data.
  • Type Press "E" to exit.

Group Controls

From the Optifacts main menu:

Type Select Option 3 – Editor Utilities and press enterEnter.

Type Select Option 11 – Job Routing Menu and press enterEnter.

Type Select Option 14 – Group Control Menu and press enter Enter to display the Optifacts Group Control Menu.

Using options 4 through 11 on this menu, set up groups of accounts, materials, styles, lite-ups, colors, etc., and then use the Group Control Editor to assign them to a Group Name.Image Removed

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Examples:Image Removed

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 Menu Option 2 - Group Control Editor

Now you put the group tables together into a Control Name Set. The important field to note is the Control Name Set

which is

used in the Track Stages Editor.

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Job Routing Reasons

Next, you need to setup set up a Routing Rule for the Group Name Set that you have just created.

From the Optifacts Main Menu:

Type Select Option 3 – Editor Utilities and press enterEnter.

Type Select Option 11 – Job Routing Menu and press enterEnter.

Type Select Option 8 - Route Reason and Control Editor and press enter Enter to display the Job Routing Reason and Control Editor window.

  • Type Press “A” to add a new record.
  • Enter in the reasons you want to route the job to the track stages. The important field to note here is the Group Name Set, which matches the Control Name set in the Group Control Editor.  This will be It gets used in the Track Stages Editor. In our example, we We also use the same priority numbers for consistency and to make it them easier to identify in our example.
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  •  Press Escape to save the data.
  • Type “E” Press "E” to exit.

Track Stages

The Group Name used in the Job Routing Reasons will be gets used in the this table’s “GROUP NAME” field in this table.  There are two levels: Stages and Steps.  Each Group group can have more than one Stage stage, and each Stage stage can have more than one Stepstep.  If the job should be stopped and warned if not following the stages/steps in order, then “Required” should be set to ‘Y’‘Y,otherwise set to ‘N’‘N.

From the Optifacts Main Menu:

Type Select Option 7 – Tray Track and press enterEnter.

Type Select Option 12 – Tray Track configuration and press enterEnter.

Type Select Option 11 - Track Stages Editor and press enter Enter to display the Configure Track Stop Stages window.

  • Type Press “A” to add a new record.
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First, decide which stages need controls. The following examples show the various stages and steps that a job could go through.

Example: Glass Jobs

  • Should first go through the Surfacing department. (Blocker and Generator)
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  • Then through Inspection and tray track out of surfacingSurfacing.
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  • Then through Coating, Inspection, and tray track through Coat Complete.
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  • Then through the Frame Received Station.
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  • FinallyThen, through the Edging Process.
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  • Finally, through the Mounting and Final Inspection.
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If

there is

more than one tray track station

that will complete

completes the step required (for example

:

, more than one edger), you can add it

can be added

as an identical record with just the station number changed.

Entering a Job

From the Optifacts main Menumenu:

Type

Select Option 4 - Run Layout and press Enter.

  • Enter a job
as normal
  • in
Layout
  • Order Entry that fits the
criteria for a
  • Track Stop Stages group criteria as entered in the steps above.

Assigning the tray with Track Stop Stages to a Station

From the Optifacts main Menumenu:

Type Select Option 7 – Tray Track and press Enter.

Type Select Option 7 – Station Assignment and press Enter.

If the job is gets assigned to a station in the correct order for Track Stop Stages, no message appears, and the job is assigned accordingly.Image Removed

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If the job

is

gets assigned to a station that is not in Track Stop Stages, or if the job has not qualified for a Track Stop Stages group, no message appears, and the job is assigned accordingly.

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If the job has not passed the appropriate stages before the one assigned, Station Assignment will list the previous step it must pass through.  If more than one step

was

gets missed, it

will

only

show

shows the immediately previous step required. 

Interface files are temporarily moved so that

In addition, interface files get temporarily moved. So, the job cannot be processed until it has passed through the

previous

previously required step.  Once passed, the interface files

are

get restored.

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Changing a Tray with Track Stop Stages

From the Optifacts main Menumenu:

Type Select Option 7 – Tray Track and press Enter.

Type Select Option 5 – Change A Tray Number and press Enter.

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Cancelling

Canceling a Job with Track Stop Stages

From the Optifacts main Menumenu:

Type Select Option 7 – Tray Track and press Enter.

Type Select Option 6 – Cancel A Tray and press Enter.

No There are no new messages on the screen, but the records for the job are get removed from the tt_ststop table.


To view and download these instructions as a PDF file, click on the following document image.

View file
nameTrack Stop Stages.pdf
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